Mattress Building

A bare mattress spring is selected based on the size and the model of the mattress to be built. This unit is placed on a specially designed table.
A thick layer of cotton padding is placed over the coils. Cotton is used to enhance the durability, comfort and tailoring of the mattress. Padding materials will vary based on the type of mattress being made (i.e. Plush, Extra Firm, or Pillow Top).
A layer of convoluted foam is placed on top of the cotton.
A quilted cover sewn on the multi-needle quilt machine is then placed on top of the padding layers and attached to the coils to prevent shifting of the padding materials.
The mattress is then flipped and the process of layering the materials is repeated so the padding is the same on both sides.

back | next